Portfolio Brief
Insulating Castable
Janta Overseas, a India based company, manufacturing a Insulating Castable which range a varieties of castables with temperatures 1000 0C to 1800 0C and densities of 0.400g/cc to 1.85 g/cc.
Insulating Castables are manufactured by mixing lightweight refractory aggregates, refractory powders, binders, special additives and high alumina cements.
The inherent properties of Insulating Castables include a low bulk density and a high porosity. Lower densities results in lower furnace steelwork and enable greater insulation with thinner linings.
The lightweight and low thermal conductivity of the material minimize heat storage and heat transfer, resulting in substantial reductions in furnace fuel consumption. An insulating castable is appropriate for use as a filler between high refractory lining and block insulation. The insulating castable permeates all corners and fissures, ensuring complete cavity elimination.
Technical Specification
Insulating Castable
AIL INSULYTE-7
AIL INSULYTE-9
AIL INSULYTE-11
AIL INSULYTE-13
Chemical Properties
Chemical Properties
Fe2O3
AIL INSULYTE-7
8.0-8.5 %
AIL INSULYTE-9
5.5-6.0 %
AIL INSULYTE-11
3.5-4.0 %
AIL INSULYTE-13
3.5-4.0 %
Physical & Thermal Properties
Physical & Thermal Properties
Bulk Density (g/cc) after Drying at 1100C/24h
AIL INSULYTE-7
0.80-0.90
AIL INSULYTE-9
0.90-1.05
AIL INSULYTE-11
1.20-1.35
AIL INSULYTE-13
1.40-1.50
Cold Crushing Strength (kg/cm2):
Cold Crushing Strength (kg/cm2):
After Drying at 1100C/24h
AIL INSULYTE-7
12 to 15
AIL INSULYTE-9
15 to 20
AIL INSULYTE-11
30 to 40
AIL INSULYTE-13
45 to 55
Cold Crushing Strength (kg/cm2):
After Heating at 8000C/3h
AIL INSULYTE-7
3 to 5
AIL INSULYTE-9
4 to 8
AIL INSULYTE-11
20 to 30
AIL INSULYTE-13
25 to 35
Cold Crushing Strength (kg/cm2):
After Heating at 11000C/3h
AIL INSULYTE-7
4 to 6
AIL INSULYTE-9
8 to 15
AIL INSULYTE-11
20 to 30
AIL INSULYTE-13
25 to 35
Cold Crushing Strength (kg/cm2):
After Heating at 13000C/3h
AIL INSULYTE-7
-
AIL INSULYTE-9
-
AIL INSULYTE-11
35 to 45
AIL INSULYTE-13
45 to 55
Permanent Linear Change (%) :
Permanent Linear Change (%) :
After Heating at 8000C/3h
AIL INSULYTE-7
-0.40 to -0.80
AIL INSULYTE-9
-0.40 to -0.60
AIL INSULYTE-11
-0.20 to -0.50
AIL INSULYTE-13
-0.20 to -0.40
Permanent Linear Change (%) :
After Heating at 11000C/3h
AIL INSULYTE-7
-0.50 to -1.20
AIL INSULYTE-9
-0.20 to +1.00
AIL INSULYTE-11
-0.30 to -0.70
AIL INSULYTE-13
-0.30 to -0.70
Permanent Linear Change (%) :
After Heating at 13000C/3h
AIL INSULYTE-7
-
AIL INSULYTE-9
-
AIL INSULYTE-11
-1.50 to +1.00
AIL INSULYTE-13
-1.50 to +0.30
Thermal Conductivity (W/m/K) Max.
Thermal Conductivity (W/m/K) Max.
At 800 ⁰C Hot Face Temperature
AIL INSULYTE-7
0.35
AIL INSULYTE-9
0.45
AIL INSULYTE-11
0.5
AIL INSULYTE-13
0.55
Physical & Thermal Properties
Refractoriness (⁰C/OC) min.
AIL INSULYTE-7
1337/12
AIL INSULYTE-9
1349/13
AIL INSULYTE-11
1398/14
AIL INSULYTE-13
1398/14
Physical & Thermal Properties
Max. Service Temperature
AIL INSULYTE-7
1100 ⁰C
AIL INSULYTE-9
1200 ⁰C
AIL INSULYTE-11
1300 ⁰C
AIL INSULYTE-13
1350 ⁰C
Physical & Thermal Properties
Water Required for Casting
AIL INSULYTE-7
65-70 %
AIL INSULYTE-9
45-50 %
AIL INSULYTE-11
35-40 %
AIL INSULYTE-13
30-35 %
Physical & Thermal Properties
Maxium Grain Size
AIL INSULYTE-7
4-6 mm
AIL INSULYTE-9
4-6 mm
AIL INSULYTE-11
4-6 mm
AIL INSULYTE-13
4-6 mm
Physical & Thermal Properties
Installation Methods
AIL INSULYTE-7
Tamping
AIL INSULYTE-9
Tamping
AIL INSULYTE-11
Tamping
AIL INSULYTE-13
Tamping
Packaging: 25 kg bags
Delivery State: Dry
Storage Life: Best till 9 months from the date of production, if stored in proper condition.
Note: The data are current production averages. They can not be used as limits for specification
Features
- Lower Bulk Density
- Lower Thermal Conductivity
- Higher Compressive Strength
- Higher Thermal Shock Resistance
- Strong Sealing Properties
Application
- Chemical Industry
- Non-Ferrous Metal Smelting
- Power Plant
- Steel Industry
- Iron Industry
- Aluminium Industry