Portfolio Brief
Low Cement Castables
Janta Overseas is a leading producer of Low Cement Castables (LCC), it is a type of refractory castable where cement content is lower than other conventional castables. Low Cement Castables are recommended for service temperature 1400°C to 1800°C.
Low Cement castables are distinguished by their exceptionally lower water requirement, which contributes to the development of a significantly denser and stronger castable, exhibiting a high cold crushing strength (CCS).
Low cement refractory castables (LCC) are comprised of various aggregates, including Calcined Bauxite, Calcined Fireclay, , High Alumina aggregates, White Fused Alumina and andalusite. Additionally, micro components, high-alumina cements, and other additives are utilized in their production.
Technical Specification
Low Cement Castable
AIL LCC-45
AIL LCC-60
AIL LCC-70
AIL LCC-80
AIL LCC-90
Chemical Properties
Chemical Properties
Al2O3
AIL LCC-45
44-48 %
AIL LCC-60
50-60 %
AIL LCC-70
68-70 %
AIL LCC-80
78-80 %
AIL LCC-90
87-90 %
Chemical Properties
Fe2O3
AIL LCC-45
1.3-1.5 %
AIL LCC-60
1.3-1.5 %
AIL LCC-70
1.4-1.6 %
AIL LCC-80
1.5-2.0 %
AIL LCC-90
1.0-1.3 %
Physical & Thermal Properties
Physical & Thermal Properties
Bulk Density (g/cc) after Drying at 1100C/24h
AIL LCC-45
2.30-2.40
AIL LCC-60
2.50-2.65
AIL LCC-70
2.65-2.75
AIL LCC-80
2.80-2.95
AIL LCC-90
2.90-3.05
Cold Crushing Strength (kg/cm2):
Cold Crushing Strength (kg/cm2):
After Drying at 1100C/24h
AIL LCC-45
600-700
AIL LCC-60
650-750
AIL LCC-70
700-800
AIL LCC-80
800-900
AIL LCC-90
900-1000
Cold Crushing Strength (kg/cm2):
After Heating at 8000C/3h
AIL LCC-45
750-850
AIL LCC-60
800-900
AIL LCC-70
800-900
AIL LCC-80
900-1000
AIL LCC-90
1000-1100
Cold Crushing Strength (kg/cm2):
After Heating at 11000C/3h
AIL LCC-45
800-900
AIL LCC-60
900-1000
AIL LCC-70
900-1000
AIL LCC-80
1000-1100
AIL LCC-90
1100-1200
Cold Crushing Strength (kg/cm2):
After Heating at 15000C/3h
AIL LCC-45
900-1150
AIL LCC-60
1000-1100
AIL LCC-70
1000-1200
AIL LCC-80
1200-1300
AIL LCC-90
1200-1400
Permanent Linear Change (%) :
Permanent Linear Change (%) :
After Heating at 8000C/3h
AIL LCC-45
-0.25 to 0.25
AIL LCC-60
-0.25 to 0.25
AIL LCC-70
-0.25 to 0.25
AIL LCC-80
-0.20 to 0.20
AIL LCC-90
-0.20 to 0.20
Permanent Linear Change (%) :
After Heating at 11000C/3h
AIL LCC-45
-0.10 to -0.40
AIL LCC-60
-0.10 to -0.40
AIL LCC-70
-0.10 to -0.40
AIL LCC-80
-0.10 to -0.30
AIL LCC-90
-0.10 to -0.30
Permanent Linear Change (%) :
After Heating at 15000C/3h
AIL LCC-45
-0.10 to -0.20
AIL LCC-60
-0.10 to +0.10
AIL LCC-70
-1.5 to +1.5
AIL LCC-80
-1.2 to +1.2
AIL LCC-90
-1.0 to +1.0
Physical & Thermal Properties
Refractoriness (⁰C/OC) min.
AIL LCC-45
1717/32
AIL LCC-60
1785/35
AIL LCC-70
1785/35
AIL LCC-80
1804/36
AIL LCC-90
1820/37
Physical & Thermal Properties
Max. Service Temperature
AIL LCC-45
1550 ⁰C
AIL LCC-60
1600 ⁰C
AIL LCC-70
1600 ⁰C
AIL LCC-80
1700 ⁰C
AIL LCC-90
1700 ⁰C
Physical & Thermal Properties
Water Required for Casting
AIL LCC-45
5.5-5.6 %
AIL LCC-60
5.0-6.0 %
AIL LCC-70
4.5-5.5 %
AIL LCC-80
4.5-5.5 %
AIL LCC-90
4.0-5.0 %
Physical & Thermal Properties
Maxium Grain Size
AIL LCC-45
4-6 mm
AIL LCC-60
4-6 mm
AIL LCC-70
4-6 mm
AIL LCC-80
4-6 mm
AIL LCC-90
4-6 mm
Physical & Thermal Properties
Installation Methods
AIL LCC-45
Vibration Casting
AIL LCC-60
Vibration Casting
AIL LCC-70
Vibration Casting
AIL LCC-80
Vibration Casting
AIL LCC-90
Vibration Casting
Packaging: 25 kg bags
Delivery State: Dry
Storage Life: Best till 9 months from the date of production, if stored in proper condition.
Note: The data are current production averages. They can not be used as limits for specification
Features
- Higher Strength
- Strong Corrosion Resistance
- Strong Abrasion Resistance
- Lower Porosity
- Higher Refractoriness
- Strong Thermal Shock Resistance
- Strong Building Performance
Application
- Power Plants
- Chemical Industry
- Metallurgical Industry
- Cement Industry
- Glass Industry
- Ceramic Industry